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Explore popular plastic tray insert styles
Plastic tray inserts or thermoformed packaging trays and blister trays serves as a lightweight option that provides protection from all angles. Thermoformed packaging involves a process where plastic is heated to a moldable state to create an insert in the shape of your product. Our custom plastic trays are made in a variety of materials, each with their own strengths.
Explore other packaging options
Insert your plastic tray inserts into personalized packaging
Options & Materials
Personalize your insert blister inserts with our options and materials
HIPS
High-impact polystyrene with excellent rigidity and versatility.
PVC
Chemical and corrosion resistant poly-vinyl chloride.
PETG
Lightweight polyethylene teraphthalate-glycol. Food & medical safe.
Recycleable
Material contains a significant percentage of recycled material.
Biodegradable
Materal can break down when exposed to light, air, and moisture.
Compostable
Material can break down into natural components that can become a part of soil.
Plastic Free
Material does not contain any petroleum-based plastics.
GSM
Measurement for the density of the paper stock.
PT
Measurement for the thickness of the paper stock.
Flute
Fiberboard arches sandwiched between two linerboards.
Outstanding Form Fitting Secure Plastic Insert
Looking for a custom insert that’s completely personalized for your products? Create a custom blister packaging that is heat-resistant and is capable of being formed into any product you have. We also offer this as a cost-effective solution for food and medical purposes.
High-Definition Mold
Our thermoformed plastic packaging can provide 360-degree protection for your products. Plastic film is heated to a high temperature where it becomes malleable and formed to your product or any shape you choose. Blister inserts are extremely light, which can save on shipping costs.
Food and Medical Grade
Plastic thermoformed trays are commonly used in the food and medical (pharma) packaging industries due to its non-porous properties and ability to be sterilized to a medically acceptable level. Plastic inserts can save you time in assembly and delivery costs for being lightweight easy stackability.
Elevated Experience
With the right combination of materials, print, finishing, and design, we aim to bring every packaging project to perfection, providing your customers with a satisfying, sophisticated, and professional unboxing experience they won’t ever forget. Get thermoformed inserts for an elevated unboxing!
Turn Ideas Into Industry Tangible Solutions
Tailored one-on-one consultation from ideation to production with a dedicated product specialist to help you get through initial design to delivery without any hassle. Our mission is to provide you and your customer the best unboxing experience!
Consultation & Packaging Strategy
Our product specialists help by minimizing your costs by optimizing materials, structure and logistics.
Structural Engineering & Design
Our engineers strive to transform complex ideas into practical solutions to help save money.
Artwork & Visual Design
Professional artwork & visual design that enhances overall unboxing experience and brand identity.
3D Mockup & Prototyping
3D mockup and physical prototyping to help you visualize the end result and mitigate any issues before production.
Managed Manufacturing
Our dedicated specialists help manage all your manufacturing to uphold the highest level of quality.
Hassle-Free Logistics
Never worry about which logistics company to choose ever again. We will find the best pricing.
Trusted by 5000+ Businesses Worldwide
PakFactory has helped thousands of businesses worldwide achieve great packaging through our specialized service. We do our best to help our clients go above and beyond to exceed expectations that ultimately impress their customers!
